ATEX directive
After 30 June 2003 products may be placed on the market in the EU territory, freely moved and operated as designed and intended in the expected environment only if they comply with directive 94/9/EC (and other relevant legislation).

It should be noted that directive 94/9/EC provides for the first time Essential Health and Safety Requirements for non-electrical equipment intended for use in potentially explosive atmospheres and equipment intended for use in environments which are potentially explosive due to dust hazards and protective systems and for devices intended for use outside explosive atmospheres which are required for or contribute to the safe functioning of equipment or protective systems with respect to risks of explosion. This is an increase in scope compared to existing national regulations.


Notified Bodies

Notified Bodies provide the professional and independent judgements, which consequently enable manufacturers or their authorised representatives to fulfil the procedures in order to presume conformity to directive 94/9/EC.
Their intervention is required
- for issuing of EC-type examination certificates, and for inspection, verification and testing of equipment, protective systems, devices and components before they can be placed on the market and/or put into service;
- for the assessment of manufacturer’s quality assurance system in the production phase.
>>list of bodies notified under Directive 94/9/EC

ATEX directive - FAQ's

>> ATEX vacuum pumps manufacturers...

Directive 94/9/EC (ATEX Directive) for the equipment intended for use in potentially explosive atmospheres (ATEX).

Corrigendum to Directive 94/9/EC

Guidelines on Directive 94/9/EC
The objective of these guidelines is to clarify certain matters and procedures referred to in directive 94/9/EC(4) concerning equipment and protective systems intended for use in potentially explosive atmospheres.

text of the directive in other languages"



Should a pump/electric motor combination intended for use in potentially explosive atmospheres be classified as electrical equipment within the meaning of Article 8 (1)(b)(i)?

This subject was discussed at the ATEX Standing Committee on the 6th & 7th February 2003. The following is a summary of that discussion.
A basic distinction should be made between the following:
1. For the purposes of Directive 94/9/EC, a pump and electric motor constitute a "safety-related" device, i.e. the pump and electric motor cannot be considered separately for the purposes of assessing explosion risks. In this case, the unit as a whole is to be considered an item of electrical equipment.
Example: split tube motor pump.
2. The pump and electric motor may form part of the same functional unit, but they do not constitute a "safety-related" unit for the purposes of explosion protection, i.e. no new explosion risks arise as a result of their being combined. They do not therefore constitute an item of equipment which, as an integral whole, falls within the scope of Directive 94/9/EC, but rather a combination of "individual items of equipment" in terms of explosion protection. In this case, therefore, pump and electrical motor must be considered separately in terms of the application of this Directive.
See Chapters 3.7.1 and 3.7.3 of the Commission's ATEX Guidance notes.

When a Mechanical Seal[1] is a Machinery Element and when an ATEX-Component ?

Definition:
A mechanical seal is a device which prevents leakage of fluids along rotating shafts. Primary seal function is at right angles to the axis of rotation between one stationary ring and one rotating ring.
Machinery element:
These are parts of machinery not defined within 94/9/EC.
Most mechanical seals are machinery elements. Typically these seals are:
• Catalogue mechanical seals and their parts, selected by the equipment manufacturer alone or with assistance from the mechanical seal manufacturer.
• mechanical seals stocked by the equipment manufacturer or end user for general applications
• mechanical seals used for applications where the service conditions are not closely specified
• non cartridge-seals and parts
• standard cartridge-seals.

Mechanical seals will also be machinery elements if a risk assessment by the mechanical seal or equipment manufacturer shows that the seal is not expected to be an ignition source even in the event of fault conditions.

ATEX component:
The following definition is taken from the European Commission ATEX Guideline (Second edition).
The two defining elements for components are that they,
• are essential to the safe functioning of equipment and protective systems with respect to explosion protection (otherwise they would not need to be subject to the directive);
• with no autonomous function (see 3.8) (otherwise they would have to be regarded either as equipment, protective system or as device according to Article 1.2).
Engineered mechanical seals maybe classified and sold as ATEX components. Typical examples are:
• Mechanical seals for specific applications where close co-operation between mechanical seal manufacturer and equipment manufacturer is required and will often result in a specifically designed mechanical seal.
• Mechanical seals for some category 1 equipment.
In this case the mechanical seal manufacturer shall supply sufficient information about the performance of the seal so that the equipment manufacturer does not need to repeat unnecessary efforts such as tests or calculations concerning the mechanical seal in order to ensure that the equipment complies with ATEX requirements. The equipment manufacturer shall supply sufficient information about the intended application and equipment.

Responsibilities:
A) Mechanical seal manufacturer:
- Case 1: Mechanical Seals supplied as Machinery Element
It is normal practice that the manufacturer of mechanical seals supplied as Machinery Element provides complete documentation for safe use of his product i.e.: instruction manual for incorporation into equipment, which shall include safety aspects and limits of operation.
- Case 2: Mechanical Seals supplied as ATEX Components
Mechanical seals shall comply with article 8.3 of 94/9/EC ATEX Directive.
An ATEX component mechanical seal shall be supplied at least with the following information:
• all information/documentation given for case 1
• results of relevant calculations and/or tests that have been carried out
• a temperature rating as far as possible
• an indication of the category
• a list of ATEX essential safety requirements that the mechanical seal complies with
• what fault conditions have been considered for category 1 or 2 mechanical seal
• a close specification for intended use, for example gas group
• a certificate of conformity
• marking for components in accordance with the latest ATEX Guidelines
B) Equipment Manufacturer:
In all cases the equipment manufacturer is responsible for the entire package within his scope of supply and therefore it will be required to comply with article 8.1 of 94/9/EC ATEX Directive.

[1] This consideration paper does not consider mechanical seal control systems.








Schutzklassen

Klassifikationen

brennbare Medien: Gase, Dämpfe

evtl. explos. Atm.:
- ständig, langzeitig oder häufig
(Cenelec Klassifikation Zone 0): Geräte Gruppe: 1G
- gelegentlich
(Cenelec Klassifikation Zone 1): Geräte Gruppe: 2G
- selten und kurzzeitig
(Cenelec Klassifikation Zone 2): Geräte Gruppe: 3G

brennbare Medien: Staub
evtl. explos. Atm.:
- ständig, langzeitig oder häufig
(Cenelec Klassifikation Zone 20): Geräte Gruppe: 1D
- gelegentlich
(Cenelec Klassifikation Zone 21): Geräte Gruppe: 2D
- selten und kurzzeitig
(Cenelec Klassifikation Zone 22): Geräte Gruppe: 3D



Drehschieber-Vakuumpumpen nach ATEX ?

20.01.2004 Die Baureihe Enivac (Dr.-Ing. K. Busch GmbH) umfasst explosionsdruckfeste Drehschieber-Vakuumpumpen nach ATEX, die technisch auf der bewährten Baureihe R5 basieren. Sie eignen sich zur Förderung explosionsfähiger Gas/Luft- oder Dampf/Luft-Gemische und saugen die meisten Stoffe der Explosionsgruppe IIB3 sowie Benzindämpfe ab. Die Pumpen gibt es in drei Baugrößen mit 16, 40 und 63 m³/h Saugvermögen. Sie werden mit Öl geschmiert, mit Luft gekühlt und erreichen Enddrücke von 5 bzw. 20 hPa (mbar).



Explosionsgruppen und Temperaturklassen

Stoffbezeichnung
IEC Explosions -Gruppe
NEC Explosions -Gruppe
Temperatur -Klasse
 
Acetaldehyde Group IIA Group C T4  
Acetic Acid Group IIA      
Acetone Group IIA Group D T1  
Acetonitrile Group IIA Group D    
Acetyl Chloride Group IIA      
Acetylacetone Group IIA      
Acetylene Group IIC Group A T2  
Acrolein Group IIB Group B    
Acrylaldehyde Group IIB      
Acrylonitrile Group IIB Group D    
Allyl Alcohol   Group C    
Allyl Chloride Group IIA Group D    
Aminoethanol Group IIA      
Ammonia Group IIA Group D    
Amphetamine Group IIA      
Amyl Acetate Group IIA Group D    
Amyl Methyl Ketone Group IIA      
Anilene Group IIA      
Benzene Group IIA Group D    
Benzotriflouride Group IIA      
Benzyl Chloride Group IIA      
Bromobutane Group IIA      
Bromoethane Group IIA      
Butadiene Group IIB Group B(C)    
Butane Group IIA Group D    
Butanol Group IIA Group D    
Butyl Acetate Group IIA Group D    
Butyl Glycolate Group IIB      
Butyl Mercaptan   Group C    
Butyl Methyl Ketone Group IIA      
Butylamine Group IIA Group D    
Butylene   Group D    
Butraldehyde   Group D    
Carbon Disulphide Group IIC None    
Carbon Monoxide Group IIA Group C    
Chlorobenzene Group IIA Group D    
Chlorobutane Group IIA      
Chloroethane Group IIA      
Chloroethanol Group IIA      
Chloroethylene Group IIA      
Chloromethane Group IIA      
Chloroprene   Group D    
Chloropropane Group IIA      
Coal Tar Naptha Group IIA      
Coke Oven Gas Group IIB      
Cresol Group IIA      
Crotonaldehyde Group IIB Group C    
Cumene Group IIA Group D    
Cyclobutane Group IIA      
Cycloheptane Group IIA      
Cyclohexane Group IIA Group D    
Cyclohexanol Group IIA      
Cyclohexanone Group IIA      
Cyclohexene   Group D    
Cyclohexlamine Group IIA      
Cyclopentane Group IIA      
Cyclopropane Group IIB Group D    
Cymene Group IIA      
Decahydronaphthanlene Group IIA      
Decane Group IIA      
Di-isobutylene   Group D    
Di-isoprophylmine   Group C    
Di-n-propylamine   Group C    
Diacetone Alcohol Group IIA      
Diamincethane Group IIA      
Dibutyl Ether Group IIB      
Dichlorobenzene Group IIA      
Dichloroethane Group IIA Group D    
Dichloroethylene Group IIA Group D    
Dichloromethane Group IIA      
Dichloropropane Group IIA      
Dichloropropene   Group D    
Dichlorothylene        
Dicyclopentadiene   Group C    
Diethyl Ether Group IIB Group C    
Diathylamine Group IIA Group C    
Diethylaminoethanol Group IIA      
Dimethyl Ether Group IIB      
Dimethylamine Group IIA Group C    
Dimethylaniline Group IIA      
Dioxane Group IIB Group C    
Dioxolane Group IIB      
Dipropylether Group IIA      
Epichlorohydrin Group IIB Group C    
Epoxypropane Group IIB      
Ethane Group IIA Group D T1  
Ethanethiol Group IIA      
Ethanol Group IIA Group D    
Ethanolamine Group IIA      
Ethyl Acetate Group IIA Group D T1  
Ethyl Acetoacetate Group IIA      
Ethyl Acrylate Group IIB Group D    
Ethyl Benzene Group IIA Group D    
Ethyl Chloride   Group D    
Ethyl Formate Group IIA Group D    
Ethyl Mercaptan Group IIA Group C    
Ethyl Methacrylate Group IIA      
Ethyl Methyl Ether Group IIB      
Ethyl Methyl Ketone Group IIA Group D    
Ethyl Morpholine   Group C    
Ethyl Nitrate Group IIC      
Ethyl Nitrite Group IIA      
Ethylamine   Group D    
Ethylbenzene Group IIA Group D    
Ethylcyclobutane Group IIA      
Ethylcyclohexane Group IIA      
Ethylcyclopentane Group IIA      
Ethylene Group IIB Group C    
Ethylene Dichloride   Group D    
Ethylene Oxide Group IIB Group B    
Ethylenediamine   Group D    
Ethylenimine   Group C    
Formaldehyde (gas)   Group B    
Furan Group IIB      
Gasoline   Group D    
Heptane Group IIA Group D    
Heptanol Group IIA      
Heptane   Group D    
Hexane Group IIA Group D    
Hexanol Group IIA      
Hexanone   Group D    
Hexanes   Group D    
Hydroacetic Acid Group IIB      
Hydrogen Group IIC Group B    
Hydrogen Cyanide Group IIB Group C    
Hydrogen Selenide   Group C    
Hydrogen Sulfide   Group C    
Isomyl Acetate   Group D    
Isobutyl Acrylate   Group D    
Isobutyraldehyde   Group D    
Isoprene   Group D    
Isopropenylbenzene Group IIA      
Isopropyl Acetate  

Group D

   
Isopropyl Ether   Group D    
Isopropyl Glycidyl Ether   Group C    
Isopropyl Nitrate Group IIB      
Isopropylamine   Group D    
Kerosene Group IIA      
LPG Gas   Group D    
Mesityl Oxide   Group D    
Metaldehyde Group IIA      
Methane Group IIA Group D    
Methanol Group IIA Group D    
Methyl Acetate Group IIA Group D    
Methyl Acrylate Group IIB Group D    
Methyl Ether   Group C    
Methyl Ethyl Ketone Group IIA Group D    
Methyl Formal   Group C    
Methyl Formate Group IIA Group D    
Methyl Isobutyl Ketone   Group D    
Methyl Isocyanate   Group D    
Methyl Mercaptan   Group C    
Methyl Methacrylate Group IIA Group D    
Methyl Propanol   Group D    
Methylacetylene   Group C    
Methylamine Group IIA Group D    
Methylcyclobutane Group IIA      
Methylcyclohexane Group IIA Group D    
Methylcyclohexanol Group IIA      
Methylcyclopentane Group IIA      
Methylene Chloride Group IIA      
Methylstyrene Group IIA      
Monomethyl Hydrazine   Group C    
n-Propyl Ether   Group C    
Naphtha Group IIA Group D    
Naptha (Petroleum) Group IIA Group D    
Napthalene Group IIA      
Nitroethane Group IIA Group C    
Nitromethane Group IIA Group C    
Nitropropane   Group C    
NN-Dimethylanilene Group IIA      
Nonane Group IIA Group D    
Nonanol Group IIA      
Nonene   Group D    
Octane Group IIA Group D    
Octanol Group IIA      
Octene        
Pentane Group IIA Group D    
Pentane-2.4-Dione Group IIA      
Pentanol Group IIA Group D    
Pentanone   Group D    
Pentene   Group D    
Petroleum Naphtha Group IIA Group D    
Phenol Group IIA      
Propane Group IIA Group D    
Propane-Thiol Group IIA      
Propanol Group IIA Group D    
Propene Group IIA      
Propionaldehyde   Group C    
Propyl Acetate Group IIA Group D    
Propyl Ether   Group C    
Propyl Methyl Ketone Group IIA      
Propyl-Mercaptan Group IIA      
Propyl Nitrate   Group B    
Propylamine Group IIA      
Propylene Group IIA Group D    
Propylene Dichloride   Group D    
Propylene Oxide   Group B(C)    
Propyne Group IIB      
Pyridine Group IIA Group D    
Styrene Group IIA Group D    
Tetrafluoroethylene Group IIB      
Tetrahydrofuran Group IIB Group C    
Tetrahydrofurfuryl Alcohol Group IIB      
Tetrahydrothiophene Group IIA      
Thiophene Group IIA      
Toluene Group IIA Group D    
Toluidine Group IIA      
Triethylamine Group IIA Group C    
Trifluorotoluene Group IIA      
Trimethylamine Group IIA      
Trimethylbenzene Group IIA      
Trioxane Group IIB      
Turpentine Group IIA Group D    
UDMH   Group C    
Unsym. Dimethyl Hydrazine   Group C    
Valeraldehyde   Group C    
Vinyl Acetate Group IIA Group D    
Vinyl Chloride   Group D    
Vinylidene Chloride   Group D    
Xylene Group IIA Group D